RETROFITTING AN EXISTING CHICKEN EGG INCUBATOR FOR AUTOMATION AND ENHANCED PERFORMANCE
Abstract
This project involved retrofitting an automation-based chicken egg incubator to enhance thermal
efficiency, humidity control, electrical safety, and user accessibility. Key modifications included
reducing internal volume with foam insulation, adding aluminium foil lining to minimize heat loss,
and reorganizing the circuitry within a protected MDF casing with grounding and proper
insulations.
Testing showed reduced warm-up time, lower daily power consumption, and fewer heater
operating hours. Improved sealing and airflow provided more stable temperature and humidity,
creating conditions favourable for embryo development. The reduced energy demand suggests
compatibility with off-grid power sources such as solar systems, making the incubator suitable for
rural and resource-limited settings.
Although live hatch trials were not conducted, performance metrics and benchmark data indicate
potential for improved hatchability. The project demonstrates how targeted engineering
interventions can transform underperforming devices into efficient, user-friendly, and scalable
solutions. The enhanced incubator supports applications in small-scale hatcheries, agricultural
education, and rural development programs.
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